Big Doin's.

Well, things have really been happening. I haven't kept up with my blogging, so I'm going to do a little retroactive post...

The Canary Has Landed!

At long last, the engine has arrived. Carley picked it up after work one evening, and brought the crate home, leaving me wondering how I was going to get it out of the truck. My dad had the suggestion of using the lift as an engine hoist, which worked very well. Mike O'Connor appears to have done a nice job. I, of course, wanted the engine to look brand new for my restoration, but as I could tell he was a serious mechanic, I didn't want to insult him by asking him for visual perfection. It did come out very clean and will hopefully look good in the car. He told me he has the cranks for his engines built by a guy in Germany, which accounts for some of the expense of having him do an engine. He also only uses synchro-mesh transmissions, which is nice since Honda had both synchro, and non-syncro trannies. Part of the reason I wanted to buy an engine was so I could save time and money looking for parts like a starter, clutch, carburetor and various gaskets, bearings and seals. Unfortunately, his engines don't come with a carb, but since I have three of them, hopefully I can make something work.



Gettin' This Puppy In.

When my dad retired, I hoped we would be able to spend some more time together. Well, even thought he's at least as busy as he was when he was working, he came to spend the weekend and help give the project a push. I had managed to get the steering rack cleaned up, painted and reinstalled before he got here, if not much else. We got a reasonably early start Saturday morning, and quickly made great progress. The engine needed a little attention to details such as locating the engine mounting bracket and related hardware, and getting them bolted on. After two and a half years the body finally came off the rotisserie when we installed the rear end and set the car on it's first pair of new tires in decades. As I worked on various items, Dad got to rebuilding the brake calipers. These are a strange design with an inner and outer piston in each caliper, which took some figuring to get reassembled. I sand-blasted the caliper brackets, and got them painted. I've been using a high quality paint from Eastwood Co. that leaves a great finish, but takes a long time to dry, so we couldn't get the calipers fully reassembled yet. There are, of course, quite a few small things that need to be done, but I'm very excited to be at this point. This weekend I hope to get the front end parts blasted and painted, and finish the calipers. I also sent the drive shafts to Oregon Axle in Portland today to see if they can refurbish them for me. So hopefully things will continue to come along as nicely as they have this weekend.

Matilda's New Heart is on It's Way!

Okay, so the five to six week time frame turned into fifteen weeks, but that's what you get when you are dealing with an artist. Mike O'Connor has had a pretty busy summer, but haven't we all? I got a call from him a few weeks ago to let me know that the engine was done, had good compression, and that he had installed it into his car to run for a couple of days to make sure there were no problems. It took a bit of time to uninstall it, crate it up, and have the shipping company pick it up, but it is now officially on it's way. He even threw in an exhaust system he had laying around. Heck of a nice guy. So now I need to get the steering rack painted, and have the drive-shafts rebuilt (and do about 250 other small things), and we should be able to drop Matilda off of the rotisserie.

The Ball is Rolling!

So a few areas of the project have been coming together nicely. I've been trying to get the rear-end done so that I may drop the body off the rotisserie in preparation for the engine's arrival. Prepping the rear-end involved doing the rear brakes, and re-bending related brake lines. There was also a little challenge finding a replacement brake hose to feed those lines, bearings and related oil seals for the hubs, and rebuild kits for the wheel cylinders. Ah, the joys of restoring a car that is not only old, but had very little value even when it was brand new... Well it turns out that asking the guys that do only these cars has a lot of value. Bill Colford happened to have the rear brake hose on the shelf of his eBay store, and had a few words of wisdom regarding wheel cylinder kits. Turns out that they are a direct match for the '93 Geo Metro. As for the rest of it, Honda used sealed bearings on the rear hubs that fortunately were still in good shape, as were the oil seals. I had my twentieth high school reunion a few weekends ago, which afforded me the chance to mooch a favor off of my dad, who though recently retired after a thirty plus year career as a mechanic, still had access to a brake lathe. The drums turned out fine, while the rotors were about a millimeter under the nine millimeter recommended minimum. With as rusty as they were, I count myself lucky to be that close. So today, I was able to finally get the fuel tank back onto its mounts. I had to get the e-brake cable and its related guides into place as well as the gas tank vent hose attached before the tank could go in. Thank God I have a parts car to pull from and see how things go together just a few feet away!

The refurbished fuel tank and rear end.

Pulling The Trigger On The Engine!

Well, we've had some sad news lately. Our beloved dog, Simone, was recently diagnosed with bone cancer. Last week we had her left rear leg amputated, and yesterday she began her first course of chemotherapy. With this course of treatment, we've been told we can hope for another year with our girl. With that knowledge, we decided it was time to light a fire under this project. So, this morning I ordered the engine/transmission from Mike O'Connor in North Carolina. I thought I remembered him saying he needed a year lead-time. Turns out, he'll start work on our engine next week, and we should see it in five or six weeks time! I have a serious amount of work to do before we can drop it in (or in this car's case under), but we need to be able to take Simone for at least one ride in her car.

A Little Brake Work, A Little Body Work

As usual, it's been quite a while since I've posted anything. I have actually made a little progress lately. I use the term, "little" in its literal sense. I recently picked up a media blasting cabinet, and a small parts tumbler. This allowed me to re-finish the power brake booster before reinstalling it. I've bent new brake lines for most of the brake system, and with the booster in place, have started installing them as well. While I was doing that, Chad got going on straightening out the header panel. That's a tough one, since we haven't got a straight one to match it to on any one of the three bodies we're working with. Considering the damage to the thin metal of the header, Chad did a great job getting it where it needed to be. It should just need a skim-coat of Bondo, which is way less than it had when we started! We even got to use the stud-welder for more than just practice. A few rare parts have also presented themselves. I've had a few conversations with a fellow named Bill Colford, who is very well known in N600 circles, and he let me know that he is offering side-marker lens replacements. I bought back-up light lenses from him a few months ago, and was glad to hear he had a line on these units. During the process of ordering a pair of side-markers from him, I inquired about shocks and struts. Bill was very helpful with a quick recommendation for a KYB rear shock that was a direct replacement. Unfortunately, front struts are going to be a bit more of a challenge. Apparently, Bilstein made a replacement back in the day, but no longer. It sounds like they will rebuild them if you can find a pair, but they are of course rare. I'm glad to have found shocks, as it will allow the rear axle to be installed when I get to that point. There's really not a ton of work to do before the body could come off the rotisserie, so that's what I'm shooting for.

Fuel System Work Begins

I was excited to get to this part of the process, not only to get rid of the vinegary rotten-gas smell in the garage, but it was a quick way to see a big difference. I also knew that there would be a bunch of varnish and rust in the fuel tank that would have to come out, or we'd never get this baby running. The Eastwood Company is an online shop for auto restoration that specializes in coatings that resemble OEM finishes. They carry a gas tank sealing kit that allows you to revitalize your old tank in twelve easy steps! It was a pretty filthy and environmentally questionable process, but it turned out pretty well in the end. The final photo shows the pristine coating in the filler neck that is supposed to be uniform throughout the gas tank's interior. Unfortunately, it was no where near that coated for most of the tank, but it should pretty much keep all the crap out of the rest of the fuel system, so I figure I got my money's worth. One major hurtle was that the 18", or so, of fuel line that act as an intake within the tank itself, was completely varnished shut. After trying to figure out how to clean a piece of tubing that has an inside diameter of less than 1/4" and also has two 90 degree bends in it, I settled on using a frayed piece of bicycle brake cable in a drill motor to ream it out. This, mixed with a little Zippo fuel as a solvent, worked remarkably well. Last thing was to spend a little quality time with my old friend the angle-grinder to clean off the outside of the tank, and shoot it with a special zinc coating for gas tanks from Eastwood's.

UNDERCOATING!

Well, it finally happened. After over a year of prepping, pondering and a little painting, Matilda actually made it into Line-X for undercoating. My original plan was to load the body on the cheesy folding Harbor Freight utility trailer that I bought especially for this purpose, stuff the rotisserie into the back of my truck, and attempt to set up this contraption by myself. Thankfully Chad decided not only to help, but to rope his dad, Jim, into the adventure as well. Turns out, that three guys can just pick the body up, and put it wherever it needs to go. The fact that Jim also has a fourteen foot car hauler that allowed us to put the whole setup on a moving platform, didn't hurt either. I had envisioned the need for all sorts of elaborate cribbing to hold the car in place during the trip to Salem, but since we were able to simply lift it into place when attaching it to the rotisserie, we just let it ride on the trailer deck, which it did like a champ. I noticed a number of people on I-5 trying to get a closer look at the strange little car on that trailer.

When we arrived at Line-X, we were greeted by the owner, Wade Starbuck and his crew. They were great to work with, as they were both professional and helpful. I was asked about use of the vehicle, placement of the material, and to what thickness I wanted it applied. Wade even went so far as to call me after the masking was complete to see if I wanted to get some pictures of the process! He explained that the material is a two part chemical blend that is kept separate as it is heated and pressurized to 2500 psi, before it is mixed by the spray gun during application. The amazing thing to me, is that after ten seconds it is set up well enough that you can walk on it! Another surprise is that Line-X is also practically non-toxic. I thought that any material that had all of these properties would definitely be adding to the hole in the ozone layer, but I guess we'll have to look to our other pursuits for that.








Needless to say, I couldn't be happier with the finished product. This is exactly what I've had in mind for the last year. We have a surface that is practically bullet-proof, let alone rust-proof and will cut down on road noise. The best part is, now we have a great base on which to build a beautiful little car.

There's Color in the Air...

Fans line the bottom of the garage door, transforming our garage into a makeshift spray booth.

I realize it's been a long six months since my last post. For the past five and a half months, a lot of the same tedious tasks were taking place, and I knew few people would want to hear about the seemingly never-ending grinding off of paint down to bare metal. So I decided to wait and spare you the boring details. There was a lot of grinding, a lot of dust, and a lot of vacuuming and cleaning in between. I finished up grinding in mid-February, about a year after I began. I was ecstatic to finally be able to cross that task off the restoration checklist.

Down to bare metal

So, at long last, I finally got to shoot some paint on the body. This turned out to be a good way to figure out how to apply a few different types of primer and see how my garage spray-booth would perform.

Mixing the etching primer

Since I had taken most of the body to bare metal, it was necessary to dust it with an etching primer before proceeding to a catalyzed primer, and finally a single-stage body color. I was a little unsure as to when in the process I should seal the body seams. My Uncle Joe suggested etching, then sealing. I was leaning that way since it made sense, but it also added a bit of extra work. There's a window of time that you can shoot the next type of paint without having to re-sand and re-clean, and since I took the time to caulk seams, I missed that window. This meant that not only would I have to scuff the entire body with 100-grit paper, I would also have to re-shoot the etching primer before proceeding to the other two paint types. I didn't mind too much, after I had finished sanding, since it really seemed like the way to get the best bond.

Caulking the seams/Primer coat on

All in all, I'm pretty happy with how it came out. I would be supremely disappointed if this were in any way supposed to resemble the finished product, because it does not! There are places that look like textured drywall, a few landslide runs, and I actually ran out of body color! If I'm reading the data sheets correctly, I should be able to pick up a quart of paint tomorrow, and still be within the window for re-coating, so that part should be okay. As for the blemishes, this only really needs to look decent in the engine compartment and interior. The rest of it will either fall within the tiny unnoticeable spaces around window glass and doors, or be covered completely.

First coat of Matilda purple!

The best part about having cleared this hurdle is that the next chance I get, I can finally get this thing in for undercoating, and then start making some real progress!

—GP

Today's the Day!

Believe it or not....Matilda will be mostly all purple by the end of the day!
Check back for a longer blog post this evening with photos. Major advancements have been made in the last six months. More soon!

Scalping Matilda

It's been part of the original vision of the car to cut out most of the top and install a sliding ragtop similar to those found on original Mini Coopers. Around six weeks ago, I ordered just such a top from a company in Arizona called, Street Beat Customs. They told me it would take six to eight weeks to receive, as they would have to custom make it to the 35x37" dimension that I wanted. It actually only took about a month, and with a few weeks for me to get around to it, I finally fired up the jigsaw. The original sheet metal that makes up the roof is very thin and has almost no integrity. I'm hoping that adding the aluminum frame of the slider will add a considerable amount of rigidity, because it would be impossible to straighten anything on the top of this little car as it is.

Slow but Sure

Alright, so the body restoration process has become long, slow and boring. Hence the lack of meaningful posts. Currently the undercarriage has been completely stripped of undercoating and original paint. The engine compartment and interior have a bit of grinding left to be done, and I decided to take all of the door jambs and visible interior surfaces to bare metal. The next step will involve caulking all open body seams. Once that's done, I'll finally be ready for primer and paint. Then, the rotisserie can be disassembled and the body can be trailered to Salem to be undercoated. Once back from Line-X, I will begin the process of bending fuel and brake lines from new tubing, and sand blasting and painting all of the undercarriage parts before reassembly.
—GP

Happy Birthday Matilda!

Hard to believe, but one year ago today, Matilda arrived at our address after being hauled nearly 1000 miles from the greater Los Angeles area. In the last year, we've made significant progress on our project. We found Fred, another rusty parts car, in July and a month later, Monique, the rust-free body. We worked on the project off and on through the fall and winter, and picked up speed again this spring.

The past several months have been devoted to stripping Monique's undercarriage in preparation for new undercoating. This has been a somewhat long and arduous process, but we are nearing the end and hope to be transporting the unibody shell to Salem in the next 4-6 weeks for the application of Linex. As soon as that has been accomplished, the meticulous restoration of all the undercarriage parts will begin before reassembly. Although the Matilda project will likely turn two (38 in car years) before she is running again, she will be better than new in the end. We look forward to the day when we can take her out for a weekend drive on a back road to find the perfect spot for a picnic, Simone's head sticking out the top.

Chad's Tornado

The following post has nothing to do with Matilda. For that we apologize. But an amazing thing happened to Chad, friend and Matilda co-conspirator, in the past two weeks that we felt needed some recognition.

As you may know from reading this blog, Chad has an amazing eye for cars. He is the one that spotted Fred (our Matilda body #3) some 100 feet off the road covered in a pile of boxes while flying down Highway 20 last summer. A few months ago, Chad was out driving near Lacomb (southeast of Albany), when his radar went off and alerted him to a white car obscured in the distant corner of a pasture. He had an inkling this was a special car, but didn't see the car's owner and so drove off with the intention of coming back another day to get a closer look.

Fast forward to a Monday afternoon about two weeks ago. Chad again drove out to the pasture, and ogled the vehicle through his friend Eyela's binoculars. He was taken aback by the view of a car he had never seen before. He then spotted a man walking around the property and quickly jumped out to meet him.

The man agreed to let Chad take a look at the car, and they walked over to it. The man explained that it was an old British kit car, chassis and window glass long gone, but had a complete body that is in fair condition. Chad persuaded the man to sell him the car, and then set off for home to wait for its delivery and do a little research.

It turns out the car is a Tornado Typhoon Sportsbreak, made by the Tornado company in Hertsfordshire, England around 1959-60. Very few Sportsbreaks were made, and there are only six known Tornados left in the world. Only one photo of the Sportsbreak is known to exist, and it is pasted here.

Chad sent the photo out to friends to show his new find. When Eyela saw the picture, she noted the license plate looked similar—if not the same—to the one Chad had just acquired. Turns out the car pictured above IS the actual car that Chad bought. He is now the proud owner of the car bearing the British FXU392 license plate! The photo that was taken nearly 50 years ago in a field in Hertsfordshire, England, is of the exact car that somehow made it all the way to Albany, Oregon.

That story in itself is amazing, and we were blown away by it. But it gets even more interesting. Chad came across contact information for folks who are Tornado aficionados, and sent them all emails discussing his find. He was informed that there were only TWO Sportsbreaks produced, a factory prototype, and one other. His car, the one with the FXU392 license plate is the factory prototype. Turns out the car belonged to the Tornado company's founder, and it was his wife's daily driver. The man in England who writes the newsletter for the Tornado enthusiast's club, has notified the owner of the car's existence, and is planning on making this the lead story in the next issue.

We can't wait to hear what happens next!

To learn more about the Tornado car company, visit: http://www.toddmizener.com/Beadyeye/hist1.htm
http://www.astruc.s.easynet.co.uk/tornado_register/frame.htm

Matilda gets a pick-me-up

Life has gotten crazy again with the onset of the busy summer season. Matilda's progress has been held up temporarily as the undercoating removal did not go as well as planned. It took a few weekends to clean up the dust that was created by the wire wheel and offset grinder I was using. I might try a heat gun and solvent to finish it up.

During my break from grinding, something caught my eye in the Northern Tool catalog. After some semi-precise measuring, I came to the conclusion that our garage actually could accommodate a four-post lift! So, after a few weeks of plotting and planning, not to mention calling in favors from most of the guys I know in the area, Matilda now has a cozy little perch above Carley's Accord. In the next few weekends I'll get the body back on the rotisserie and finally get it ready for Line-X.
—GP

1971: A Race Oddity

Click the play button to see Matilda's successful ride on the auto rotisserie.

Sunday we had Chad over for breakfast, and a little "car-listhenics". That's getting exercise by lifting a small car off of a motorcycle trailer. We then unloaded the rotisserie and started setting it up. I had already read the instructions, and watched a video on the proper way to rig the Whirly Gig Body Handler, but that didn't stop us from figuring it out anyway. Actually, Chad had to get to work, and even though I didn't really expect to have it up and running in one day, I had it horizontal by lunchtime! I must say the little car looks pretty cool rigged as it is, and it's going to make the undercarriage work a snap.

Light as a feather, stiff as a board....RISE!

In preparation for loading onto the auto rotisserie, Matilda's body was lifted off the trailer and onto the floor.

Rotisserie Retrieval

So, this morning, we got up early (for a Sunday) and got after it. Carley had a study date with another X-ray student in Lebanon (the town, not the country), and I met Chad for a quick trip to Cottage Grove to see his parents and pick up the auto-rotisserie. It was my first trip to the folks' place, and what a place it is! Right after crossing the river that they refer to as "the creek", you're immediately greeted by a very quaint Tudor-style home nestled in the woods, and a full professional grade auto shop that would make any mechanic's mouth water. Chad's dad, Jim had the larger pieces of the rig suspended by chain from the cable crane of his heavy equipment service truck, making load-up a snap. I was treated to a tour of his shop, which included a look at a few of the cars he's restored over the years. I see where Chad gets his knowledge of, and his love for cars. After a nice visit with his mom, Nancy, we were back on the road, stopping only to save the life of a wayward salamander. We transferred everything to my truck where it was parked, and now await the opportunity to set this puppy up! —GP

Breaking the Logjam

Our nephew Brendan came down again to help us with a little auto-restoration fun. I'd been saving the tear-down of the passenger door for him, and since we're in sort of a holding pattern on the undercoating, we finally got back to the engine. I'd hit a road block several months ago, when I was unable to remove the clutch plate. It was supposed to just slide right off the shaft with minimal effort, but hadn't budged since bell-bottoms were in style. My buddy Noah was over to help and hang out, so between the three of us, we were eventually able to come up with a suitably dangerous solution to the problem. Turns out that all it took was grinding down two of the adapters for the slide hammer, holding a torch on the hub until it released the requisite noxious fumes, a little cursing, a lot of hammering, and we were home! After that is was practically no effort at all to open the drive chain housing, and remove the drive gears and sprocket. By this point we were all pretty pleased with the weekend's progress and didn't want to push our luck.

For a short introduction to the project, click the play button to watch our first Matilda video log:

—GP

Body Work Begins

Even though we are blessed enough to have an almost completely rust-free body, there were a few little spots that needed some attention. Fortunately, they are in places that will never be seen, but since we are doing this thing all the way, I figured it'd be a good chance to remind myself how to do this body work stuff. The worst of the two places that had actually rusted through, was under the driver-side door sill plate. I remembered taking care of some similar holes in a car when I worked for Tom Brown at Coachworks Autobody when I was nineteen. It involved tapping the rusty spot with a pointed hammer until you've broken out anything that isn't solid metal. This has the effect of bending the surrounding area down slightly which makes the body filler portion of the repair work better. Then you cut some light-gauge sheet metal into shapes that will fill the hole, while sitting into the recess created by the hammering. Next, you apply a coat of Duraglas (fiberglass body filler) to the hole, insert your metal plates, and cover the whole works with another layer of Duraglas. After sanding, and re-filling any low spots with regular Bondo, it's ready for primer. —GP

Body Deconstruction is Complete.

Well, I talked myself into it. I called the guy at the Line-X place in Salem where I had the bedliner for our truck done, and he guessed that it would be about the same price to undercoat this little car as it was for the bedliner. The only challenge is that he wants the car standing on end so that he can stand the requisite four to six feet from it to spray on the material. I've been brainstorming some sort of carpet-covered wooden apparatus that will work as a stand that will allow not only his application, but my removal of the old undercoating from a comfortable standing position. While thinking on this geometric feat, I got a little more work done this weekend. I've been battling a broken bolt in the rear bumper bracket that has prohibited me from sliding it from the channel in the unibody. Well, now that I had dropped the leaf springs (and fuel tank), I had an unencumbered shot at the offending bolt from underneath. It took a little maneuvering, but I was able to insert a small cutting wheel from a dremel tool into a slot in the body, and cut off the remains of the bolt, allowing the bumper to come free. This left only the front break hoses and mud flaps, and the body would be only a shell. Of course, there is a ton of prep work to do before it will be ready for undercoating, but is nice to be done with the (except for the engine) deconstruction phase. —GP

Almost Stripped

The last few weekends have been relatively uneventful, or enough so that I've had a little time to get into the garage for some "Matilda Time". This has allowed me time to finish stripping out the engine compartment, and after a long struggle, remove the dash. I've also decided that if I'm going to go this far, I might as well pull everything off of the undercarriage. So today, I removed the spare tire carrier (to be powder coated at a later date), the rear shocks, and generally eyeballed the under-side of the car. I figure that once I drop the rear axle by removing the leaf-springs, that should only leave the monster-size six gallon fuel tank. I'm a little torn as to whether to grind off all the original undercoating and have it Line-Xed, or just clean it up and start the reassembly. I'll probably bite the bullet and start grinding, but I'll need a few days to talk myself into it.

—GP

Bringing in the Big Guns

Dad and Nancy and Dennis and Mary came to see us for the premier weekend of the play I've been working on, "Goodbye, Charlie". They came to the Saturday night showing, in which we were blessed to have twice the audience with four-times the sense of humor as the night before. After a delightful Sunday morning breakfast at the Broken Yolk Cafe, we hit the garage to see just what I've gotten myself into. It was reassuring to have the input from Dad and Dennis on the wear and tear of the engine. While one perused the shop manual, the other would explain to me just what I was looking at. It was relieving to hear that they seemed to think that this was a pretty well (albeit strangely, in some places) engineered car, and that I could probably handle the rebuild if I stuck to the manual. Dennis explained a few useful tricks to me, like holding the cam chain horizontally to see how worn it is, or checking the bondo'd spot by the gas filler with a magnet to see how thick it was. While checking this spot, he noticed that someone had replaced the gas filler hose with a radiator hose. It's feeling a little thin and squishy, so I'll have to put it on the list of things to replace. It was sure great to visit with everyone and especially nice of them to check out our project.
Until next time...
—GP

Thanksgiving Weekend Progress

Our nephew Brendan was kind enough to stick around for a few days after Thanksgiving to give us another hand on Matilda. We continued our stripping of the body. While Brendan used the angle-grinder to wire wheel the old, crusty remains of the weather stripping, I cut the rubber seal and removed the windshield. I also began dismantling the driver's door. Overall, the car is nearly rust free (especially compared to the car parked next to it), but there are a few small spots under the back seat, in each door sill, and inside the window slot in each door.

With brushes in hand, Brendan and I applied Rust Mort to any spot that needed it, and a few that didn't for good measure. According to the instructions, some rust must remain to react with the rust converter, which would explain why some spots seem to have been treated better than others. I also took this time to remove the fenders, hood, and head light bezels. I plan to remove the remaining items from the engine compartment when next I have time, in order to get ready for paint. Before returning Brendan home, we made a trip to Harbor Freight so I could do my part to support the US trade deficit by purchasing some of the finest tools China has to offer (at rock bottom prices!) I picked up various items, including an air regulator/drier and two new gravity-feed spray guns. I'm confident that with such surgical grade instruments, and my finely honed body and paint skills Matilda will end up with a paint job that Earl Scheib himself would be proud of.
—GP

Engine Rebuilding Begins

I started tearing down the engine today, and with the exception of a few minor obstacles (a broken valve cover bolt, and the strange presence of a wood screw) it went pretty well. Even though the only other engine I've ever rebuilt was roughly the same size (a Briggs and Stratton lawnmower powerhouse in a tenth grade small gas engines class) this one is slightly more complex and has a four-speed manual transmission built into it. So, armed with this intimidating knowledge, I've been bagging and tagging all parts and pieces and taking pictures like a paparazzi stalking Brittany Spears. I'll need to start up Chad's solvent tank parts washer and get the thirty-six years of grease off of this stuff, but I'm leaning toward getting the engine compartment and interior of the body ready for paint.
—GP

Matilda's New Shoes

We learned an important lesson last Sunday afternoon: choosing to pick up a spirited, mud-encrusted Simone can result in a lower back injury. Gary was flat on his back in a great deal of pain for several hours after the attempted lift, and then had to spend the next 24 hours lying down alternating heat and cold packs before he made a full recovery.

Staying home sick from work when one is immobilized isn't generally fun, but Gary made the best of it. While sequestered to the recliner in the living room, he spent time online researching a few things for the Matilda project. He decided to begin by searching for tires. He called the Schwab's store in Corvallis that he used to work for to see if he could get a set of 145/80-10 tires for Matilda, but they don't carry anything that small. Not to be discouraged, he turned to the Internet. Several Google searches later, he found a Mini Cooper parts company based in Auburn, CA that carried the tires for a fair price and ordered them. They arrived Thursday. They are so small that all five of them fit in one relatively small box!

Matilda's new tires aren't much bigger than Simone's head!

When I arrived home from class late Monday afternoon, Gary was feeling better and a little stir crazy from being cooped up all day. We decided to then go out and see if we couldn't find paint for Matilda. We've been looking hard at purple cars lately, and I'd decided the only purple I really liked was one found on late 1990s Dodge vehicles. I couldn't find a paint name or color code though, so we thought we'd try the auto paint store and see if we could identify it by looking through their color chart books.

We drove out to Tangent and spent the next 15 minutes looking at paint chips. None of them seemed correct. The man that was helping us suggested we go to the Dodge dealership and see if they had one on the lot or could help us identify the color. We managed to find the dealership in Albany, but they didn't have any purple vehicles, and didn't have any pictures of one. They suggested we visit another dealership to see if they might have any on the lot.

Gary called Chad to see if he had any ideas, and in less than two minutes, he had both the name and the color code for the purple that I liked: Deep Amethyst Pearl (TCU). Chad saved the day yet again! So, we headed back to the auto paint store and bought some of the paint supplies that we will need. We're hoping to paint the engine compartment and the inside of the car over the Thanksgiving holiday. We painted some on a plastic coverplate to see how it would look. It's a little hard to see with the glare, but it's a deep purpley-blue. I can't wait until our project is far enough along to where we will be able to paint the exterior body! In the meantime though, Gary continues to tear down the engine and work on tracking down things like engine gasket and seals. Hopefully we'll be blogging again soon about the engine disassembly.

Until then... :)
—c